Yarn manufacturing service

At Thai Sock Factory, we take pride in owning a comprehensive yarn production facility that can meet all of our customers’ needs entirely. From selecting high-quality raw materials to customizing specifications according to your preferences, we offer a wide range of yarn types, blend ratios, and color choices. Our in-house dyeing process ensures that the products you receive are of the highest quality and have colors that match your requirements perfectly.

With a production capacity of up to 5 tons per day, we can handle large orders quickly and efficiently. Moreover, our ability to control the production process from start to finish significantly reduces production costs, allowing us to offer you high-quality products at the most cost-effective prices.

What is yarn production?

It is the process of converting raw materials such as cotton, wool, or silk into yarn that can be used for weaving fabric or knitting clothing. This process typically includes spinning or twisting fibers into yarn that is strong and of the desired size. The durability, smoothness, and consistency of the yarn depend on the quality of the machinery in the factory.

What are the steps in yarn production?

Preparation of Raw Materials

Harvesting: If using cotton or wool, start with harvesting and cleaning.
Fiber Separation: For example, separating fibers from cotton or removing unwanted wool.

Fiber Opening

Separating Fibers: Using machines to separate fibers and reduce tangling.

Carding

Processing Fibers: Using carding machines to arrange fibers into a smooth sheet.

Spinning

Creating Yarn: Using spinning machines to twist fibers into strong yarn of the desired size.

What should be considered in yarn design?

Designing yarn requires consideration of several factors to effectively meet specific needs, including:

Purpose

The primary consideration is the intended use. Yarn designed for general use, like clothing or woven fabrics, must have suitable properties like softness and good breathability. Yarn for specific applications, such as heat-resistant or highly elastic yarn for sportswear, must have properties tailored to those needs.

Type of Fiber

The type of fiber used in yarn production plays a crucial role. Natural fibers like cotton, wool, or silk have different properties, such as softness and warmth, while synthetic fibers like polyester or nylon emphasize durability and flexibility.

Size and Thickness

The size and thickness of the yarn also need to be considered. The size of the yarn affects the thickness of the resulting fabric, while the thickness (or “Count”) indicates the yarn’s detail and strength.

Strength and Durability

The strength and durability of the yarn are crucial. Yarn must be strong enough to withstand use, such as weaving or sewing, and durable enough to resist wear and tear. The twisting and arrangement of the yarn directly impact its strength and durability.

Twisting and Arrangement

The twisting and arrangement of the yarn affect its properties. Yarn twisting impacts strength and appearance, while plying multiple yarns together can increase strength or provide specific features like breathability and elasticity.

Color and Pattern

The color and pattern of yarn are also important. Color choice and dyeing methods must meet market demands, while designing patterns or adding special features can create uniqueness in the product and directly affect cost.

Additional Functions

Special requirements such as extra elasticity, breathability, recycled materials, or coating for color retention, odor prevention, or antibacterial properties. Popular features include waterproof coatings.

Production Costs

Finally, production costs must be considered. Choosing materials and production processes that fit within the budget can help make yarn production cost-effective and efficient.

Popular Yarn Materials

Cotton: A highly popular natural material in yarn production, cotton is soft, breathable, and moisture-absorbing. Ideal for comfortable clothing like t-shirts and jeans.
Wool: Sourced from sheep or other animals, wool retains heat and softness. Suitable for warm clothing like sweaters and scarves.
Silk: Produced from silk cocoons, silk yarn is glossy and very soft. Perfect for luxurious clothing and silk fabrics.
Polyester: A durable synthetic fiber that resists wrinkles and dries quickly. Commonly used in sportswear and low-maintenance clothing.
Nylon: Another synthetic fiber known for its strength and durability. Often used in elastic and wear-resistant garments like sports pants and bags.
Acrylic: A synthetic fiber that is soft and lightweight. Often used as a wool substitute in warm clothing like sweaters and scarves.
Linen: Made from flax plants, linen is strong and breathable. Though prone to wrinkles, it is durable and cool, making it ideal for summer clothing.

Why Choose Thai Sock for Yarn Production

Thai Sock is more than just a sock and textile manufacturing plant. We offer a comprehensive One Stop Service and are committed to organizational development in several key areas:

Environmental Responsibility

Our factory implements a sustainable environmental management system in compliance with international standards. This includes selecting eco-friendly raw materials, using non-harmful chemicals, and minimizing waste from the production process. We continually update our technology to improve precision and efficiency, which helps reduce energy consumption.

Fair Labor Practices

Thai Sock is a member of and is audited by external organizations such as Social & Labor Convergence (SLCP) and SEDEX (The Supplier Ethical Data Exchange). We are committed to conducting business ethically and fairly with all stakeholders, including customers, partners, communities, society, and our employees.

Consistent Quality Control

In addition to using over 700 machines and continuously updating our production technology, Thai Sock ensures quality by testing every batch of raw materials in our lab. We perform tests for color fastness, yarn quality, shrinkage, and abrasion to ensure consistent product quality.

Consumer Safety

Our factory adheres to the Restricted Substances List (RSL) standards to avoid harmful chemical residues in our yarns, ensuring safety for both people and the environment. We are also part of the ZDHC (Zero Discharge of Hazardous Chemicals) program, a collaboration aimed at promoting safer chemical management practices.

How to Order Yarn from Thai Sock

Ordering from Thai Sock involves the following steps:

Complete the New Customer Form: Fill out the online form with your personal information and contact details, such as your name, phone number, and email. Attach your design draft and the price you are looking for.
Confirm Pricing and Production Terms: Our sales team will contact you to discuss details and finalize pricing and production terms.
Delivery: Domestic delivery typically takes 3-5 days.

Note: Minimum order quantities and production times may vary for special materials or specific requirements.